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The induction hardening machine adopts PLC + HMI control and is
equipped with energy monitoring system. The machine adopts fully-automatic
unloading system, which realizes front idler and sprocket one-time clamping
to complete both the upper and the lower hardening. The machine is equipped
with international advanced IGBT transistor heating power generator and
according to the different work-piece size, the power range is set as
500-800kW. The machine is designed rationally, convenient to operate and use,
and at present, there have been 15 sets of this machine put into use by
domestic well-known large enterprises, and they have been running steadily
for more than 8 years.
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Configurations
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1.
Machine structure: Horizontal type.
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2.
Working mode: Horizontal supporting type (internal/external clamping).
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3.
Electric control: PLC+HMI/808D/828D/840DSL.
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4.
Big/small work-piece adjustment: Adjust clamp position.
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5.
Display: heating power, water temperature, quenching liquid temperature,
rotation speed, heating time, cooling time, etc.
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6.
Work-piece moving driving motor: AC servo motor.
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7.
Station number: 1 (2 for optional, one heating power generator with two
induction hardening stations).
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8. The
upper and lower technical parameters are controlled separately.
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9.
Consistency of heating and quenching quality is good.
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10. It
has the function of heating and quenching technical parameters monitoring and
recording, and the work-piece quenching vertical data are formed into EXCEL
or PDF forms for customers to file and query.
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11. It
can provide multi-station automatic induction hardening line, and connect
with the last procedure equipment automatically to realize the unmanned production.
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